Features of creating a model of the rotor shaft of the repaired turbocharger
Abstract
Features of creating a model of the rotor shaft of the repaired turbocharger
Incoming article date: 23.11.2021At present, various software systems are widely used to carry out researches in the field of technology, make it possible to create mathematical models of real objects. Their further study allows to obtain a large amount of calculated data necessary for units’ design, resource assessment and performance of the object under study. This makes it possible to significantly reduce the conduct of experimental studies of real objects, as well as to obtain additional data that characterize specific parts during operation, such as the values of internal stresses, natural vibration frequencies, data on strength, fatigue, etc. However, during the process of real objects models creating, not always all the necessary data is available. In this regard, it is necessary to carry out research with some real details. To determine the material hardness of the rotor shaft of the turbocharger at different depths from the shaft surface, special new samples were made. Next, the microhardness of the material was determined. The hardness of the material from the surface decreases and at a depth of 1 mm becomes equal to the hardness of the unhardened one. After research finishing, a geometric model of the rotor shaft is created. The model is created using the SolidWorks Simulation complex. The working part of the shaft model consists of two layers: the first one is the surface with increased hardness and 1 mm thick; the second one is internal unhardened. This model is used in the research and development of technological processes for the repair of the part.
Keywords: software package, mathematical model, static analysis, rotor shaft, hardening, hardness, sample, depth, surface layer, repair